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376 • Hardware • Section 12




         GAS SPRINGS


         2 Year Warranty


                                    BLACK NITRIDE SHAFT GAS SPRINGS
                                              ISO/TS 16949 & ISO 9001:2000 Certified

    Hardware • Section 12


               GAS SPRING FIT AND SELECTION                                   561015 GSNI-5200-60  9.66”   $17.62
            If you already have a gas spring installed, selecting  Gas Springs      Closed, 17” Open, 60-Lb
              a replacement can be as simple as A-B-C.                        561053 GSNI-4991-60  9.92”   $19.14
                                                    Ideal solution for lifting, lowering   Closed, 15.98” Open, 60-Lb
         Remove the spring from its mounting brackets.  and counter balancing weight,   561000 GSNI-2200-90  10.41”   $19.50
         A.  Measure the extended length from center mounting   20” extended length. Combined   Closed,  17” Open, 90-Lb
           hole to center mounting hole (see “A” in diagram).  w/an overall black appearance.  B  561028 GSNI-4033-30  11.50”   $18.92
                                                                                          E
                                                                                 C
                                                                    A
                                                                                      D
         B. Measure the amount of piston that is exposed while   561054 GSNI-4900-15  5.25”  Comp’d  $20.42 Rod
                                                                                    Closed, 18” Open, 30-Lb
                                                                   Ext’d
           extended. This is called the stroke of the gas spring.   JR Products   Length  Length  Stroke  Dia.  Tube  Force  Type Of  $17.62
                                                                                         Dia.
                                                          Closed, 7.50” Open, 15-Lb 561016 GSNI-5200-75  9.66”
           (see “C” in diagram).                Part #    Part #  (inches) (inches) (inches) (mm) (mm)  (lbs.)  End
                                                                                    Closed 17” Open 75-Lb
                                                                    15
                                                       GSNI-2125-90
                                                                                 $20.42 8
         C. Using our simple to read chart, find the extended length  561052 561055 GSNI-4900-40  5.25”  9.00  6.00  18  90  Plastic Socket
                                                          Closed, 7.50” Open, 40-Lb 561027 GSNI-4032-28  10” Closed,
           that is the closest to your current unit. Then use either   561000  GSNI-2200-90  17  10.41  6.59  8  18  90  Plastic Socket $18.89
                                                                                      8
                                                                                          18
                                                                                              80
                                                       GSNI-2300-80
                                                                    20
                                                                                 $20.42
           the stroke measurement or subtract the stroke from   561003 561057 GSNI-4900-60  5.25”  11.41  8.59  17” Open, 28-Lb  Plastic Socket
           extended and select the compressed sizes that are   561004  GSNI-2300-90  20  11.41  8.59  8  18  90  Plastic Socket  $19.47
                                                          Closed, 7.50” Open, 60-Lb 561024 GSNI-7901  11.3” Closed,
                                                                                      8
           closest to your current spring.      561001 561006 GSNI-5000-20  6.41”  11.41  8.59  20” Open, 60-Lb  Plastic Socket
                                                                                              100
                                                       GSNI-2300-100
                                                                    20
                                                                                          18
                                                                                 $17.44
         (The measurements do not have to be exact but the closer you can   561002  GSNI-2300-120  20  11.41  8.59  8  18  120  Plastic Socket
                                                          Closed, 10” Open, 20-Lb
         match the original the easier it will be to install.)  561005  GSNI-2300-150  20  11.41  561033 GSNI-5300-10  11.41”   $18.08
                                                                                                  Plastic Socket
                                                                                8.59
                                                                                      8
                                                                                          18
                                                                                              150
                                                       GSNI-2600-100
                                                                                              100
                                                                                 $17.44 8
                                                                                          18
                                                                                                  Metal Socket
                                                561051 561007 GSNI-5000-60  6.41”  15.3  11  Closed, 20” Open, 10-Lb
                                                                   26.30
                                                          Closed, 10” Open, 60-Lb 561017 GSNI-5300-20  11.41”
         SELECTING THE FORCE:                   561027  GSNI-4032-28  17.13  11.22  6.3  6  8  28  Plastic Socket $18.08
                                                                                      6
                                                                                              30
                                                561028  GSNI-4033-30  17.48  10.59  6.89  Closed, 20” Open, 20-Lb
                                                                                                  Plastic Socket
                                                                                          8
         If your current spring has a stamped label, the force should   -  561008 GSNI-5100-30  7.91”   8.9  $17.30  6  15  40  Plastic Socket
                                                       GSNI-4688-40
                                                                                 5
                                                                   13.98
                                                          Closed, 12” Open, 30-Lb
         be listed within that number. Usually, the last two digits or   561054  GSNI-4900-15  7.50  6.08  561018 GSNI-5300-40  11.41”   $18.08
                                                                                      6
                                                                                 2
                                                                                              15
                                                                                          15
                                                                                                  Plastic Socket
         followed by the letter N which is Newtons. One pound equals   561055 561030 GSNI-5100-40  7.91”  6.08  $17.30 6  15  40  Plastic Socket
                                                                                    Closed, 20” Open, 40-Lb
                                                                    7.50
                                                                                 2
                                                       GSNI-4900-40
         4.4482 Newtons. This is the pounds of force being exerted to   561057  GSNI-4900-60  7.50  6.08  561019 GSNI-5300-50  11.41”   $18.08
                                                          Closed, 12” Open, 40-Lb
                                                                                              60
                                                                                                  Plastic Socket
                                                                                 2
                                                                                          15
                                                                                      6
         open or hold open the door or platform. It does not equal the
                                                                                      6
                                                                                              35
                                                       GSNI-4983-35
                                                                          8.66
                                                                                                  Plastic Socket
                                                                                          8
                                                                   12.20
                                                                                 $17.62
         weight of the item being lifted. Trial and error is not the best   561029 561021 GSNI-6624  8.03” Closed,   3.94  Closed, 20” Open, 50-Lb
                                                                                      6
                                                                                          8
                                                                                6.46
                                                                                                  Plastic Socket
                                                                                              60
         way to find that number.               561053  GSNI-4991-60  15.98  9.92  561020 GSNI-5300-60  11.41”   $18.08
                                                          14” Open, 24-Lb
                                                561006  GSNI-5000-20  10  6.41  3.59  6   15  20  Plastic Socket
         Selecting a gas spring for a project that does not already   561007 561032 GSNI-6642  8.91” Closed,   3.59  Closed, 20” Open, 60-Lb
                                                                                 $17.30
                                                       GSNI-5000-60
                                                                                          15
                                                                                      6
                                                                                              60
                                                                                                  Plastic Socket
                                                                          6.41
                                                                    10
         have brackets installed can be a much harder task. This   561008  GSNI-5100-30  12  7.91  561003 GSNI-2300-80  11.41”   $19.22
                                                          14.5” Open, 35-Lb
                                                                                          15
                                                                                      6
                                                                                                  Plastic Socket
                                                                                              30
                                                                                4.09
         normally requires a computer program and numerous
                                                                                          15
                                                                                 $17.30
                                                                    12
                                                                                                  Plastic Socket
                                                                                              40
                                                                                      6
                                                       *GSNI-5100-40
         measurements to make sure they operate properly.  561030 561029 GSNI-4983-35  8.66”   7.91  4.09  Closed,  20” Open, 80-Lb
                                                561009  GSNI-5150-20  15  8.91  6.09  6   15  20  Plastic Socket  $19.22
                                                          Closed, 12.20” Open, 35-Lb561004 GSNI-2300-90  11.41”
         Feel free  to contact us  at 800-269-7622  for  assistance on   561011  GSNI-5150-40  15  8.91  6.09  6  15  40  Plastic Socket
                                                                                    Closed,  20” Open, 90-Lb
         selecting or replacing your gas spring.    561009 GSNI-5150-20  8.91”   $17.35
                                                561012  GSNI-5150-60  15  8.91  6.09  6   15  60  Plastic Socket
                                                          Closed, 15” Open, 20-Lb
                                                                                              30
                                                                                      6
                                                561013  GSNI-5200-30  17  9.66  561001 GSNI-2300-100  11.41”   $19.22
                                                                                7.34
                                                                                                  Plastic Socket
                                                                                          15
                                                561014 561011 GSNI-5150-40  8.91”  9.66  7.34  Closed,  20” Open, 100-Lb
                                                       GSNI-5200-40
                                                                                                  Plastic Socket
                                                                                          15
                                                                                              40
                                                                    17
                                                                                 $17.35 6
         PROPER DISPOSAL REQUIREMENTS:          561031  *GSNI-5200-50  17  9.66  561002 GSNI-2300-120  11.41”   $19.22
                                                                                                  Plastic Socket
                                                                                          15
                                                                                7.34
                                                                                              50
                                                          Closed, 15” Open, 40-Lb
                                                                                      6
                                                                                                  Plastic Socket
         1. Caution, safety glasses and protective gloves should be  561015 561012 GSNI-5150-60  8.91”   9.66  7.34  Closed,  20” Open, 120-Lb
                                                                                      6
                                                                                              60
                                                                                          15
                                                                    17
                                                       GSNI-5200-60
                                                                                 $17.35
          worn for this procedure.              561016  GSNI-5200-75  17  9.66  561005 GSNI-2300-150  11.41”   $19.22
                                                                                          15
                                                                                                  Plastic Socket
                                                                                              75
                                                                                      6
                                                                                7.34
                                                          Closed, 15” Open, 60-Lb
                                                                                      6
                                                                                          15
                                                                                                  Plastic Socket
                                                                                              10
         2. Secure the gas spring using a vise with the piston end  561033  GSNI-5300-10  20  11.41  8.59  Closed,  20” Open, 150-Lb
                                                                    20
                                                       GSNI-5300-20
                                                                                 $21.76 6
          tilted down at least 30 degrees, let stand in this position  561017 561052 GSNI-2125-90  9.00”  11.41  8.59  15  20  Plastic Socket
                                                          Closed, 15” Open, 90-Lb
                                                                                8.59
                                                                                              30
                                                                                      6
                                                                                          15
                                                                                                  Plastic Socket
          for 30-60 seconds to allow the oil to settle in the lower  -  GSNI-5300-30  20  11.41  561025 GSNI-7903  11.42” Closed,   $20.78
                                                                                      6
                                                                    20
                                                       GSNI-5300-40
                                                                                                  Plastic Socket
          section of the tube.                  561018 561013 GSNI-5200-30  7.66”  11.41  8.59  20” Open, 110-Lb - Blade
                                                                                              40
                                                                                          15
                                                                                 $17.62
                                                                                      6
                                                          Closed, 17” Open, 30-Lb
         3. Caution, a gas substance will escape during this procedure.  561019  GSNI-5300-50  20  11.41  8.59  Style  15  50  Plastic Socket
                                                                                              60
                                                                    20
                                                                                      6
                                                                                8.59
                                                       GSNI-5300-60
                                                                                          15
                                                                                                  Plastic Socket
          Using a tubing cutter or hacksaw, cut the top end of the tube   561020 561014 GSNI-5200-40  9.66”  11.41  561051 GSNI-2600-100  15.3”   $21.00
                                                                                 $17.62
          1/2” down from the welded end fitting or stud.   561021  GSNI-6624  14  8.03  5.97  6  15  24  Plastic Socket
                                                          Closed, 17” Open, 40-Lb
                                                                                      6
                                                561032  *GSNI-6642  14.50  8.91  5.59  Closed, 26.3” Open, 100 lb
                                                                                                  Plastic Socket
                                                                                          15
                                                                                              35
         4. Place the tube open end down in an approved container             561022 GSNI-6687  15.82” Closed,   $24.03
                                                                                 $17.62 8
                                                                   26.32
                                                       GSNI-6687
          to drain the remaining oil.           561022 561031 GSNI-5200-50  9.66”  15.82  10.50  18  74  Plastic Socket
                                                                                      8
                                                                                              150
                                                561023  GSNI-7145  26.32  15.82  10.50  26.32” Open, 74-Lb Plastic Socket
                                                                                          18
                                                          Closed, 17” Open, 50-Lb
         5. Once tube has drained, discard the gas spring as  561024  GSNI-7901  20  11.30  8.70  6  15  60  Blade
          approved for other metal objects.                                   561023 GSNI-7145  15.82” Closed,   $24.50
                                                561025  GSNI-7903   20   11.42  8.58  8   18  110   Blade
                                                                                    26.32” Open, 150-Lb
                                                                                               * Used on Truck Caps
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